REMEHA Quinta Pro 30 Wartungshandbuch

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Great Britain
EN
Wall-hung gas condensing boilers
Quinta Pro 30 - 45 - 65 - 90 - 115
Installation and
Service Manual
123157-AC
Seitenansicht 0
1 2 3 4 5 6 ... 91 92

Inhaltsverzeichnis

Seite 1 - Service Manual

Great BritainENWall-hung gas condensing boilersQuinta Pro 30 - 45 - 65 - 90 - 115Installation andService Manual123157-AC

Seite 2 - EG declaration of conformity

1.4 Homologations1.4.1. CertificationsCE identification noPIN 0063CL3333NOx classification5 (EN 297 pr A3, EN 656)Type of connection(Flue gas outlet)B

Seite 3 - Contents

2 Safety instructions andrecommendations2.1 Safety instructionsDANGERIf you smell gas:1. Do not use a naked flame, do not smoke, do notoperate electri

Seite 4

Casing componentsOnly remove the casing for maintenance and repair operations. Putthe casing back in place after maintenance and repair operations.Ins

Seite 5

3 Technical description3.1 General descriptionHigh-efficiency wall-hung condensing gas boilers4 High efficiency heating (Production of domestic hot wa

Seite 6

CAUTIONThe pump may have a maximum input of 200 W. Use anauxiliary relay for a pump with a larger input.3.3.2. System in cascadeThe boiler is ideally

Seite 7

Boiler type Quinta Pro 30 45 65 90 115Nominal output (Pn)Heating System (80/60 °C)minimum-maximumkW 8.0 - 29.3 8.0 - 40.0 12.0 - 61.0 14.1 - 84.2 16.6

Seite 8 - 1 Introduction

Boiler type Quinta Pro 30 45 65 90 115Electrical protection index IP X4DOther characteristicsWeight (empty) Total kg 53 53 60 67 68Mounting(1)kg 49 49

Seite 9 - 1.3.3. User's liability

4 Installation4.1 Regulations governing installationWARNINGInstallation of the appliance must be done by a qualifiedengineer in accordance with prevai

Seite 10 - 1.4 Homologations

DescriptionFlue gas thermostatCascade set (For fitting a Quinta Pro boiler in a Quinta cascade frame)Cascade setDuo and Trio low loss headersVarious c

Seite 11 - 2 Safety instructions and

4.3.2. Location of the appliance4 Before mounting the boiler, decide on the ideal position formounting, bearing the Directives and the dimensions of t

Seite 12 - - 123157-AC

EG declaration of conformityThe device complies with the standard type described in the EGdeclaration of conformity. It was manufactured and commissio

Seite 13 - 3 Technical description

4.3.4. Main dimensionsiConnection of the combustion gas exhaust pipe ; Ø 80mm (≤ 45 kW)Connection of the combustion gas exhaust pipe ; Ø 100mm (≥ 65 k

Seite 14 - 3.4 Technical characteristics

4.4 Positioning the boilerThe boiler is delivered with a mounting template.A suspension clamp situated at the rear of the casing enables theboiler to

Seite 15

4 Thoroughly flush the installation until the water runs clear andshows no impurities.nInstalling the boiler in existing installations4 Remove sludge

Seite 16 - (1) Front panel removed

CAUTION4 The heating pipe must be mounted in accordancewith prevailing provisions.4 If installing shut off valves, position the filling/drainage valve

Seite 17 - 4 Installation

4.6 Gas connectionWARNING4 Close the main gas valve before starting work on thegas pipes.4 Before mounting, check that the gas meter hassufficient cap

Seite 18 - 4.3 Choice of the location

Type Execution DescriptionC33 closed4 Exhaust of combustion gases above the roof.4 The opening for the air-supply inlet is located in the same pressur

Seite 19 - 4.3.3. Ventilation

4.7.3. Lengths of the air/flue gas pipesThe boiler is also suitable for longer chimney lengths withdiameters other than those indicated in the table.

Seite 20 - 4.3.4. Main dimensions

nConnection in areas of different pressure (C53, C83)Combustion air supply and combustion gas discharge are possible invarious pressure zones, semi-CL

Seite 21 - 4.5 Hydraulic connections

4 Always clean the ducts thoroughly in cases where lining pipes areused and/or a connection of the air-supply.4 It must be possible to inspect the flu

Seite 22 - T002857-B

Power supply voltage 230 VAC/50HzRating of the main fuse F1 (230 VAC) 6.3 ATFuse rating F2 (230 VAC) 2 ATFan 230 VACCAUTIONThe following components of

Seite 23 - T002858-B

Contents1 Introduction ...61.1 Used symbols ...

Seite 24 - T002859-C

4.8.3. Standard control PCBVarious thermostats and controllers can be connected to the standardcontrol PCB (PCU) (X12 connector block).Access to the c

Seite 25 - 4.7.2. Outlets

7. Connect the cable to the appropriate terminals on the connectorblock.8. Firmly retighten the cable clamps and close the control box.4.8.4. Connecti

Seite 26 - Open flue (B23, B23P, B33)

3. Connect the pump connection cable to the cable in the instrumentbox that is connected with connector X8.4. Connect the pump connection cable to the

Seite 27 - 4.7.4. Additional Directives

4.8.5. Connecting a third party control unitnConnecting modulating controller OTOpenTherm regulatorThe boiler is fitted with a OpenTherm connection as

Seite 28 - 100/150 mm

4.8.6. Connecting the outside temperaturesensorBaOutside sensorAn outside sensor can be connected to the Tout terminals of theconnector. Where there

Seite 29 - 4.8.2. Recommendations

nFrost protection in combination with an outside sensorThe central heating system can also be protected against frost incombination with an outside se

Seite 30 - 4.8.3. Standard control PCB

4.8.9. PC/Laptop connectionA PC or Laptop can be connected to the telephone connector usingthe optional Recom interface. Using the Recom PC/Laptop ser

Seite 31 - 4.8.4. Connecting the pump

4.9 Optional electrical connections4.9.1. Box for the control PCBsThe control PCBs are positioned in the housing for PCBs. See theinstructions provide

Seite 32 - T002050-C

4.9.2. Connection options for the 0-10 V controlPCB (IF-01)The IF-01 control PCB can be built into the instrument box or thehousing for the control PC

Seite 33 - Connect on/off thermostat

nAnalogue heat output-based control (%)The 0-10V signal controls the boiler output between 0% and 100%.The minimum and maximum values are limited. The

Seite 34 - Heating curve setting

4.4 Positioning the boiler ...194.5 Hydraulic connections ...194.5.1 Flushin

Seite 35 - Frost protection in

nControl of external central heating pump (Pump)An external central heating pump can be connected to the Pumpterminals of the connector. The maximum i

Seite 36 - 4.8.11. Release input

4.9.4. Connection possibilities for the PCB (SCU-S03)If the boiler is fitted with the control PCB (SCU-S03), then this isautomatically recognised by t

Seite 37

4.9.6. Connection possibilities for the PCB (SCU-X02)The connection options for the control PCB (SCU-X02) are describedin the paragraphs which follow.

Seite 38 - PCB (IF-01)

4.9.7. Connection possibilities for the PCB (SCU-X03)The control PCB SCU-X03 can control a modulating central heatingpump. Depending on the make and t

Seite 39 - Analogue output (0-10 V)

CAUTION4 If possible, use the pump modulation signal. Thisprovides the most accurate pump control.4 In positions 3 to 9 the control PCB receives no si

Seite 40

4.10 Electrical diagramT002602-C2 31K1X1X14X13X12X3X2X4X5X6X7X8X9X10X11X131PCX61 2 3GN/YWWHBLGB153X21/X61X81 2 3PUMP ABRBLGN/YW2 1 3X813 1 2X41SC

Seite 41 - Heat Recovery Unit (Hru)

4.11 Filling the system4.11.1. Water treatmentIn most cases, the boiler and the central heating installation can befilled with normal tap water and no

Seite 42

4.11.3. Filling the systemCAUTIONBefore filling, open the valves on every radiator in theinstallation.In order to be able to read off the water pressu

Seite 43 - Connect central heating pump

5 Start-up5.1 Control panel5.1.1. Functions of the keys1Display2> [Escape] or key J3D Heating temperature key or [-]4N DHW temperature key or [+]

Seite 44

cFault:Boiler indicates a fault. This can be seen from the e codeand red display.IBurner level:Boiler is running at full or low load.]Frost protection

Seite 45 - 4.10 Electrical diagram

5 Start-up ...465.1 Control panel ...

Seite 46 - 4.11 Filling the system

4. Check the gas supply pressure at the measurement point C on thegas valve unit.WARNING¼ To ascertain the gas types permitted, see chapter:"Equi

Seite 47 - 4.11.3. Filling the system

7. The start-up cycle begins and cannot be interrupted. During thestart-up cycle, the display shows the following information:A short test where all s

Seite 48 - 5 Start-up

5.4 Gas settings5.4.1. Adapting to another gas typeWARNINGOnly a qualified engineer may carry out the followingoperations.The boiler is preset in the

Seite 49 - 5.2.2. Gas circuit

3.Set the boiler to full load. Press the two B keys simultaneously.The display shows h3. The symbol B appears.4. Measure the percentage of O2 or CO2 i

Seite 50 - 5.2.4. Electrical connections

3. Set the boiler to part load. Press the [-] key several times untill3 is displayed on the screen.4. Measure the percentage of O2 or CO2 in the flue

Seite 51

13.Give all the instruction manuals to the user.5.6 Reading out measured valuesThe automatic control unit continuously measures various boilerparamete

Seite 52 - 5.4 Gas settings

The current values can be read as follows:1.Press the two f keys simultaneously. The symbol Q flashes.2.Confirm using key S. 5t is displayed, alternat

Seite 53 - T001997-A

5.6.3. Status and sub-statusThe information menu Q gives the following status and sub-statusnumbers:State 5t Sub-status 5v0Rest0Rest1Boiler start (Hea

Seite 54 - 5.5 Finalizing work

5.7 Changing the settingsThe boiler control panel is set for the most common heatingsystems. With these settings, practically all heating systems oper

Seite 55

Parameter Description Adjustment rangeFactory settingQuinta Pro30 45 65 90 115p19Minimum fan speed (Heating+DHW)G20 (Natural gas)(1)(x100 rpm)16 16 16

Seite 56

7.3 Standard inspection and maintenanceoperations ...667.3.1 Checking the hydraulic pressure .

Seite 57 - 5.6.3. Status and sub-status

Parameter Description Adjustment rangeFactory settingQuinta Pro30 45 65 90 115p37Release function0 = Hot water on1 = Release input1p38Release waiting

Seite 58 - 5.7 Changing the settings

5.7.3. Modification of the installer-levelparametersParameters p17 to df must only be modified by a qualifiedprofessional. To prevent unwanted setting

Seite 59

Quinta Pro 45MMaximum heat inputFFactory settingQPower input (kW)RFan rotation speed (rpm)Quinta Pro 65MMaximum heat inputFFactory settingQPower input

Seite 60

1.Press the two keys f simultaneously and then key [+] until thesymbol ? flashes on the menu bar.2.Select the installers menu using the key S. c0de ap

Seite 61

5.7.6. Carrying out an auto-detectAfter removing a control PCB, an auto-detect must be carried out. Todo this, proceed as follows:1.Press the two keys

Seite 62

6 Switching off the appliance6.1 Installation shutdownIf the central heating system is not used for a long period, werecommend switching the boiler of

Seite 63 - Param"

7 Checking and maintenance7.1 Maintenance messageBoiler maintenance is kept to a minimum. Nevertheless, werecommend having the boiler inspected and se

Seite 64

CAUTIONReset the maintenance message to zero after eachinspection.7.2.1. Resetting the automatic maintenancemessageA service message on the boiler dis

Seite 65 - 6 Switching off the appliance

7.3 Standard inspection and maintenance operationsCAUTIONDuring inspection and maintenance operations, alwaysreplace all gaskets on the parts removed.

Seite 66 - 7 Checking and maintenance

7.3.4. Checking combustionThe check on combustion is done by measuring the percentage ofO2/CO2 in the flue gas discharge flue. To do this, proceed as

Seite 68

5. Tilt the control box forwards by opening the holding clips locatedat the sides.6. Check whether there is any water in the small hose on theautomati

Seite 69 - T001514-A

7.3.7. Checking the burner and cleaning the heatexchangerCAUTIONDuring inspection and maintenance operations, alwaysreplace all gaskets on the parts r

Seite 70 - T001991-A

7.4 Specific maintenance operationsIf the standard inspection and maintenance operations have revealedthe necessity to carry out additional maintenanc

Seite 71

7.4.2. Replacing the non-return valveReplace the nonreturn valve when faulty or when the maintenance kitcontains one. To do this, proceed as follows:1

Seite 72

7.4.3. Assembling the boiler1. Follow the procedure in reverse to re-assemble all of thecomponents.CAUTIONDuring inspection and maintenance operations

Seite 73

8 Troubleshooting8.1 Error codesThe boiler is fitted with an electronic regulation and control unit. Theheart of the control system is a microprocesso

Seite 74 - 7.4.3. Assembling the boiler

ErrorcodeDescription Probable causes Checking / solutione[04e[05Temperature of heatexchanger too lowExchanger temperaturetoo high4 Bad connection4 Sen

Seite 75 - 8 Troubleshooting

ErrorcodeDescription Probable causes Checking / solutione[145 burner start-up failures4 Absence of ignition arch4 Check cabling of ignition transform

Seite 76

ErrorcodeDescription Probable causes Checking / solutione[38Communication errorwith the SCU PCB4 Bad connection4 Defective SCU PCB4 Check the wiring4

Seite 77

ShutdowncodeDescription Probable causes Checking / solution5v[0Parameter error4 Parameter error on thePSU PCB4 Reset df and dV4 Restore parameters wit

Seite 78 - 8.2 Shutdowns and lock-outs

1 Introduction1.1 Used symbolsIn these instructions, various danger levels are employed to draw theuser's attention to particular information. In

Seite 79

ShutdowncodeDescription Probable causes Checking / solution5v[20 (1)Configuration procedureactive4 Active for a short timeafter switching on theboiler

Seite 80 - 8.3 Error memory

8.3.1. Error readout memorised1.Press the two keys f simultaneously and then key [+] until thesymbol c flashes on the menu bar.2.Select the installers

Seite 81

8.3.2. Deletion of the error display1.Press the two keys f simultaneously and then key [+] until thesymbol c flashes on the menu bar.2.Select the inst

Seite 82

9 Spare parts9.1 GeneralWhen it is observed subsequent to inspection or maintenance workthat a component in the boiler needs to be replaced, use only

Seite 83 - 9 Spare parts

Quinta Pro 30/45T002946-BEV 90552-1-420012021201620252017200620012003202220472023202420192020200710032026203020144007300630142013400820144007201020152

Seite 84 - Quinta Pro 30/45

Quinta Pro 65T002952-BEV 90553-1-420172017201610032026201440072025401130063014200620102001100130043007200930132029203020082003100230113010300120473005

Seite 85 - Quinta Pro 65

Quinta Pro 90T002958-BEV 90554-1-420172017201610033013203020144007202530063014200620012014400720134008100130072009200820031002301630113015301030012047

Seite 86 - Quinta Pro 90

Quinta Pro 115T002964-BEV 90555-1-42017201720161003203020144007202520062001201440072013400810012009200820031002204720292028202620312032202740062033201

Seite 87 - Quinta Pro 115

10 Checklists10.1 Checklist for commissioningNo. Work to be undertaken for commissioning Attachment / Measuredvalues1 Filling the central heating syst

Seite 88 - 10 Checklists

10.2 Checklist for periodic inspection and maintenanceInspection and/or service activities Confirmation and date1 Checking the hydraulic pressure (Rec

Seite 89

In the interest of customers, we are continuously endeavouring tomake improvements in product quality. All the specifications stated inthis document a

Seite 90

10. Checklists Quinta Pro 30 - 45 - 65 - 90 - 11588 - 123157-AC

Seite 92 - All technical and

Broag Ltd.Remeha HouseMolly Millars LaneRG41 2QP WOKINGHAM,Berks.Tel: +44 118 9783434Fax: +44 118 9786977Internet: uk.remeha.comE-mail: boilers@broa

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